Crude Oil Refining
Transforming Raw Resources into World-Class Energy Solutions
At Gibraltar San Roque Refinery (RGSR), located at the heart of San Roque Port, Spain, we redefine the art and science of crude oil refining. As a high-capacity, strategically positioned refinery, RGSR plays a central role in Europe’s energy infrastructure—processing a wide variety of crude oils into refined petroleum products that fuel industries, economies, and everyday life across the globe.
We are more than a facility—we are a mission-critical hub that transforms raw energy into clean, high-performance fuels that power the future.
Advanced Refining, Trusted Results
RGSR’s state-of-the-art infrastructure allows us to refine light, medium, and heavy crude grades with unmatched efficiency. Through sophisticated multistage processing, we convert unrefined crude into high-value outputs including:
- Premium-grade gasoline
- Ultra-low sulfur diesel
- Jet A-1 fuel
- Liquefied Petroleum Gas
- (LPG)
- Kerosene
- Heating oil
- Petrochemical feedstocks (e.g., naphtha, propane)
Our processing capacity and modular architecture allow for scalable throughput, optimized product yields, and agile responsiveness to shifting global demand.
Core Refining Units at RGSR Include:
Atmospheric Distillation Columns: Initial separation of crude into base fractions by boiling point.
- Vacuum Distillation Units (VDUs): Further extraction of valuable heavy hydrocarbons.
- Catalytic Reformers: Conversion of naphtha into high-octane gasoline components.
- Hydrocrackers & Fluid Catalytic Cracking (FCC): Break down of heavy molecules into light, clean-burning fuels.
- Desulfurization Units (HDS): Removal of sulfur to meet Euro 6+ emission and global MARPOL standards.
Every stage of refining is guided by AI-enhanced control systems and monitored in real time to ensure operational precision, product consistency, and strict regulatory compliance.
Why Refining at RGSR Matters
In today’s world, the quality and reliability of refined petroleum products directly affect:
- Transportation networks across air, land, and sea
- Manufacturing operations and industrial output
- Heating and energy security in residential zones
- Geopolitical supply stability in energy-importing nations
RGSR fills a vital gap by providing refined energy solutions that are not only cost-effective but certified to the highest environmental and operational standards.
We support local economies while fueling export corridors across Western Europe, North Africa, and Latin America, offering a dependable supply chain from one of Europe’s most trusted refining centers.
Strategic Advantage: Refining from San Roque Port
Our unique location at San Roque Port gives RGSR a significant operational edge. With access to deep-water berths (Max DWT: 318,705 tonnes) and direct pipeline connections to the CLH pipeline network, RGSR ensures seamless feedstock intake and outbound product distribution.
This rare blend of sea and land access allows us to efficiently:
- Import global crude from the Atlantic Basin, Middle East, and West Africa
- Export refined fuels across European and intercontinental markets
- Maintain just-in-time inventory and reduce transportation lag
- Operate at scale with minimal logistical bottlenecks
Innovation & Future-Ready Technologies
We are not just keeping up with the industry—we’re setting benchmarks. RGSR integrates next-generation refining technologies to stay ahead of regulatory curves and environmental shifts.
Highlights:
Waste Heat Recovery Systems to reduce thermal losses
- Carbon Capture Readiness for low-emission refining pathways
- Digital Twin Infrastructure for process modeling and remote diagnostics
- Renewable Feedstock Flexibility to adapt to synthetic and bio-based inputs in future
These innovations position RGSR as a forward-facing refinery ready to support energy transition mandates while still meeting today’s demand.
Sustainability in Every Barrel
Sustainability is embedded in our operations—not bolted on as an afterthought. RGSR adheres strictly to EU refining regulations, IMO sulfur caps, and ISO environmental protocols. Our low-carbon refining program includes:
- Continuous Emission Monitoring Systems (CEMS)
- Flare gas minimization
- Closed-loop water recycling
- On-site effluent treatment
- Renewable integration roadmap (2026–2030)
We’re committed to being a responsible steward of both resources and the environment.
Commercial Applications & Global Demand
The high-quality refined fuels produced at RGSR power everything from:
- Commercial airlines to city transport systems
- Heavy industrial boilers to household heating units
- Power plants in energy-deprived regions
- Chemical plants requiring naphtha, butane, and propane feedstocks
With tailored delivery options—bulk shipment, pipeline flow, or contract-based off-take—we serve multinationals, governments, and energy traders who rely on RGSR as a stable, scalable, and strategically located refining partner.
Integrated with Our Other Services
Crude refining is the beginning of the RGSR value chain. It ties directly into:
- Petroleum Product Manufacturing: Specialized fuel and lubricants
- Petrochemical Feedstock Supply: Naphtha and propane for plastics, chemicals
- Fuel Blending & Custom Formulations: Market-specific diesel, biodiesel, or marine fuels
- Pipeline Distribution Management: Fast, safe transfer via CLHLogistics Solutions: Maritime and road-based delivery coordination
Our vertically integrated operation ensures full-cycle control, from crude reception to product dispatch—guaranteeing consistency, safety, and on-time delivery.
Key Facts & Technical Capacity
- Total Daily Refining Capacity: [Insert value]
- Types of Crude Processed: Light Sweet, Light Sour, Heavy Sour, Brent, Bonny, Basrah, WTI
- Average Output Yield: >85% light and middle distillates
- Max Sea Access: Draft 22m / Length 336m / Width 60m
- Pipeline Connected: Yes – CLH (multi-regional)
Partner With RGSR – Refine Your Future
Whether you’re a fuel marketer, chemical manufacturer, or energy trader, RGSR offers world-class refining services with global export capability, technical reliability, and environmental assurance.
Talk to our commercial team today to discuss refining agreements, bulk off-take contracts, or collaborative energy projects.
Global Reach – Fueling the World from Spain
With direct access to deep-water port terminals, RGSR serves as a critical supply node for global energy markets. Our logistics infrastructure ensures timely, scalable, and secure fuel movement across international waters.