Petroleum Product Manufacturing
Transforming Crude into Global-Grade Energy
At Gibraltar San Roque Refinery (RGSR), Petroleum Product Manufacturing lies at the core of our operations. As a strategic energy hub situated at Spain’s San Roque Port, we convert a diverse range of crude oil into high-performance petroleum products that power economies, industries, and transportation networks across the globe. Leveraging cutting-edge technology and an unwavering commitment to international standards, RGSR ensures that every drop refined meets market-specific quality, safety, and environmental criteria.
Precision Manufacturing for Modern Energy Demands
The global energy landscape is rapidly evolving, with increasing demand for cleaner, more efficient fuels. RGSR is equipped to meet this challenge. Our refinery utilizes advanced distillation, catalytic cracking, and hydroprocessing units to produce a variety of finished products. These include:
- Gasoline (Petrol) – Blended to meet European and international octane requirements.
- Ultra-Low Sulfur Diesel (ULSD) – Engineered for reduced emissions and optimized engine performance.
- Jet Fuel (Aviation Turbine Fuel) – Compliant with global aviation standards such as ASTM D1655.
- Liquefied Petroleum Gas (LPG) – Clean-burning and efficient, ideal for both domestic and industrial use.
- Heating Oil – High-efficiency thermal fuel for residential and commercial applications.
- Fuel Oil – Heavy fuel variants for power generation and maritime use.
Each of these products is tailored to serve specific regional markets and applications, ensuring consistent performance from refinery to end-use.
World-Class Technology, Unmatched Output
RGSR integrates leading refinery technologies and process automation to maintain operational excellence. Our production infrastructure includes:
- Atmospheric & Vacuum Distillation Units
- Hydrocrackers & Hydrotreaters
- Fluid Catalytic Cracking Units (FCCUs)
- Alkylation Units for High-Octane Blending
- Desulfurization Systems to Meet Emissions Standards
These systems are calibrated to minimize waste, reduce sulfur content, and optimize yield ratios, enabling us to manufacture petroleum products that exceed global benchmarks while maintaining environmental compliance.
Safety, Sustainability & Quality: Our Manufacturing Pillars
- Safety First
All manufacturing processes at RGSR adhere to rigorous health, safety, and environmental (HSE) protocols. Our plant is equipped with real-time monitoring systems, emergency response plans, and internationally certified training programs to protect workers and the surrounding ecosystem. - Sustainable Output
RGSR is committed to reducing its carbon footprint through energy-efficient manufacturing methods, sulfur recovery systems, and waste heat recovery units. We also support renewable fuel research and are continually assessing biofuel integration into our operations. - Certified Quality Control
Every batch of product undergoes multi-stage quality analysis—from in-line sampling during production to final tank testing before dispatch. This ensures consistency, traceability, and full regulatory compliance across all markets we serve.
Serving Diverse Market Needs
Our petroleum product manufacturing capabilities allow us to cater to a wide spectrum of sectors:
- Transportation: Fuels for personal vehicles, commercial fleets, and aviation.
- Industry: Feedstocks and energy for factories, refineries, and chemical plants.
- Domestic: Heating oil and LPG for residential customers.
- Marine & Power: Heavy fuels for ships, turbines, and auxiliary engines.
By aligning production with end-user demand, RGSR remains agile and market-relevant, providing high-grade energy solutions to over 15 countries spanning Western Europe, North Africa, and Latin America.
Integrated Distribution for Maximum Reach
RGSR’s petroleum products are seamlessly transferred to market via our integrated logistics chain, including:
- Direct marine loading at San Roque deep-water terminals
- CLH pipeline network access for inland distribution
- Rail and road tanker terminals for regional delivery
This infrastructure reduces lead times and enhances supply reliability, ensuring our customers receive products safely and on schedule—every time.
Regulatory Excellence & Global Standards
RGSR’s manufacturing operations are fully aligned with international standards and environmental policies, including:
- Euro 5 & Euro 6 fuel standards
- IMO 2020 marine fuel sulfur cap
- REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals)
- ISO 9001:2015 and ISO 14001:2015 certifications
Our proactive compliance approach gives clients peace of mind and ensures hassle-free import/export clearance across multiple jurisdictions.
Future-Ready Product Innovation
We believe the refinery of the future is one that evolves with the times. RGSR is actively investing in:
- Synthetic and cleaner-burning fuel alternatives
- Low-emission fuel formulation
- Co-processing renewable feedstocks with conventional crude
Our R&D and product innovation teams are exploring ways to future-proof our portfolio while supporting global decarbonization goals.
Why Choose RGSR for Petroleum Product Manufacturing?
- Strategic European location with global export reach
- Top-tier quality assurance and lab testing
- Advanced processing infrastructure
- Environmental and safety compliance
- Reliable, large-volume capacity
- Flexible blending to customer specs
Whether you’re an aviation supplier, a national fuel distributor, or a global trading partner, RGSR offers unmatched reliability, versatility, and performance in petroleum product manufacturing.
Ready to Fuel Your Market?
📩 Get in touch with our supply team today to discuss wholesale options, technical specs, or custom fuel needs.
Global Reach – Fueling the World from Spain
With direct access to deep-water port terminals, RGSR serves as a critical supply node for global energy markets. Our logistics infrastructure ensures timely, scalable, and secure fuel movement across international waters.